Continuous Process for 2,4-Dichlorobenzyl Chloride Improves Efficiency and Reduces Cost
2025-08-08
Continuous chlorination is transforming the way 2,4-dichlorobenzyl chloride is produced for pharmaceutical, preservative, and agrochemical intermediates. Traditional batch processes suffer from high energy consumption and inconsistent reaction results.
Our continuous-flow chlorination system automates raw material feeding, temperature control, and gas absorption. This innovation reduces energy use by 20 %, increases capacity by 30 %, and delivers > 99.7 % purity with chlorine utilization above 97 %. The reactors, lined with corrosion-resistant alloys, can run > 240 hours continuously without cleaning.
Real-time monitoring via PLC ensures stable operation and consistent product quality. The resulting compound offers excellent performance in nucleophilic substitution and esterification reactions used in antiseptic and flavor manufacturing.
Complying with ISO 9001 and REACH, our process helps customers achieve higher output with lower cost per ton, representing a sustainable solution for modern chlorinated benzyl compound production.
